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Portable Ultrasonic Cleaning Equipment , Stainless Steel Ultrasonic Cleaner For Brass
Ultrasonic application:
The use of industrial ultrasonic cleaner for routine injection mold maintenance has been effectively employed for many years. It provides a number of benefits not achievable using more traditional methods. As it is a non-contact process, mold detail is not damaged during cleaning. Critical tolerances can be preserved, thereby extending mold life.
The higher levels of cleanliness attained using ultrasonic cleaning also results in better releases and longer runs while improving productivity and minimizing scrap.
The penetrating nature of ultrasonic cleaning minimizes the requirement for mold dis-assembly and removes residual polymer and releases from mechanically active mold components thus extending their life. It can also remove buildups from internal cooling ports and channels, thereby improving polymer flows.
The use of mould and die cleaning system developed by us is a high-tech, low-labour method for cleaning injection moulds and dies. The ultrasonic cleaning removes carbonization, mould release, gassing, flashing, and other residues from moulds and dies in as little as 15-20 minutes.
Some of the highlighting features of mould and die cleaning system are:
1. Reduce maintenance down time
2. Eliminate hand cleaning
3. Replace troublesome solvents and harsh abrasives that can damage moulds
4. Improve cleaning effectiveness as chemistry and ultrasonic gently clean
5. Even intricate designs and patterns
6. Decrease labour expenses.
Specifications:
Model | LS-9001 |
Tank size | 1200x600x550mm |
Unit Size | 1380x780x850mm |
Ultrasonic power | 4500W |
Heating power | 9000W |
Timer | 1~99hours |
Temperature | 20~80C adjust |
Material | SUS304 / SUS316L |
Voltage | AC220V/AC380V 3phase |
Optional | Rinsing tank, Drying tank, filtration system |
Remark: bigger or smaller capacity, rinsing tank, drying tank are available from us.
The ultrasonic cleaning of molding equipment, such as injection molds and blow molds, will require the same three processing stages as any other type product when cleaned with aqueous cleaning agents; the Ultrasonic Cleaning Stage, where contaminants are removed from the product, the Rinsing Stage, where the detergent residues are removed from the product, and the Drying Stage, where rinse water is removed from the product. Although the 3 main stages are the same, the ultrasonic cleaner must be properly configured with additional equipment to clean these items successfully.
FAQ:
Q: why choose ultrasonic as cleaning method?
A.: 1. Short wash process leading to reduced time spent in cleaning
2. No manual labour required. An operator is not required when the machine is cleaning the mould
3. High levels of cleanliness give longer life in production
4. No abrasion of precise edges and surfaces gives longer mould life
5. Suitable for all moulds, large and small
6. Machinery is simple and easy to use
Q.: Does it suit for different kinds of mold?
A.: Yes, suit for molding equipment such as injection molds, blow molds, dies, etc.